Introduction: Collets and Chucks
COLLETS ARE THE BEST OPTION FOR HOLDING SMALL DIAMETER PARTS.
A collet is an easy method for holding small diameter parts. Each collet is sized to fit a specific diameter, and
must fit snugly. The collet is threaded into the end of the spindle, after the chuck is removed and the collet
clamps down on the workpiece.
- Press the E-stop.
- Select a collet that is the correct size for the workpiece.
- Ensure that the outside of the collet
and the inside of the spindle are
clean.
- Wipe with a clean shop towel.
- Engage the spindle lock.
- Slide the collet into the spindle.
- Slide the material into the collet.
- Never close an empty collet.
- Push the collet closer handle towards the tailstock (to the right).
- Rotate the collet closer ring to pull
the collet deeper into the spindle.
- Stop when you feel a bit of resistance.
- Flip the tab on the collet closer ring to keep the ring from rotating.
- Release the spindle lock.
- Move the collet closer lever to the left to secure the material.
- When closing, you should feel a "click" as the mechanism engages.
- If you don't feel the click, tighten the ring and try again.
- If the mechanism is too tight, loosen the ring and try again.
- Rotate the workpiece by hand to ensure the spindle is unlocked.
Step 1: Chucks
CHUCKS ARE USED FOR HOLDING LARGE WORKPIECES.
There are several common ways to hold materials on the lathe. Usually, the 3 jaw chuck is installed on the
lathe. It is a self centering chuck, meaning that all the jaws move together, and keep the workpiece centered.
The 3 jaw chuck only works on round material, or materials with a number of sides divisible by 3.
- A 6 jaw chuck works the same way, with the same rules.
For holding square, rectangular or odd shapes, a 4 jaw chuck can sometimes be used.
- See Shop Staff for 4 jaw chuck use.
Using the 3 or 6 jaw chuck
- Press the E-stop to ensure safety.
- Use the chuck key to open the jaws.
- Place your part in the jaws.
- The workpiece must be inserted into the jaws deep enough for a secure grip.
- If more than 3x the workpiece diameter is sticking out of the chuck, you must use a center to hold the
end. For example, if the material is 1" in diameter, and 4" is sticking out of the chuck, use a center.
- To help center the workpiece in the chuck, wiggle it when tightening the jaws.
- Ensure that there is enough material sticking out of the chuck to keep the tool from hitting the chuck.
- Tighten the jaws with the key.
- Remove the key.
- Rotate the chuck by hand to ensure that the material is centered and that there is no interference between the chuck and any other part of the lathe.
USING A LIVE CENTER
- Insert a drill chuck and center drill in the tailstock.
- Slide the tailstock 1" from the workpiece and lock it.
- Turn on the lathe.
- Set the correct RPM.
- Extend the quill until you drill into the workpiece about 1/4".
- Turn off the lathe and replace the drill chuck with a live center.
- Move the tailstock close to the workpiece and lock it.
- Extend the quill until the center is snug in the workpiece.
- Lock the quill.