DIY Bench Power Supply

Fully 3D Printed Power Supply. Here I am building a Modern look Power Supply with Max 240Watt Output.

Features:

-Multi USB hub

-Multiple Output Voltage

-RGB Light

-Modern Look

Supplies

1) Power Supply 24v 10A

2) Connectors (Your choice)

XT60 - Male and Female - Pcs

DC Power Jack Socket Female and Male 2.1x5.5mm - Pcs

3) Screws : 20x3 mm, 20x5mm, 40x5mm

4) Wires

5) Push latching Switch

6) Acrylic Sheet 36 x 22 cm and 2mm thick

7) 3D printed parts

8) 12v Fan

9) Power Control Circuit - DPS3012

10) 3A 250V AC SPST ON-OFF Round Rocker Switch – 3 Pcs

11) LM2596 DC to DC Step Down 12v to 5v

12) LED Strip 12v

Step 1: Design in Fusion360

3D Designed in Fusion360 Software

Step 2: 3D Printed Parts

Step 3: Painting

Step 4: Join the Base

Join each parts using Super Glue.

Step 5: Join the Main Body

Use Screws 20x3mm for joining two Parts.

Step 6: Join the Base to Main Body

Join the base and main body with long screws 40x5mm or super glue.

Step 7: Join the Handle to Main Body

Use screws 20x5mm to join the handle to the main body.

Step 8: Attach the Fan to Back Lid

Use screws to attach the fan to the back Lid

Step 9: Attach Power Supply on the Main Body

Use Super Glue to join the power supply on the main body.

Step 10: Prepare the Cable With XT60 Connector Female

Make the cables connector Female with a wire length near 50cm. (2 Pairs)

Step 11: Prepare the Cable With DC Power Jack Connector Female

Make the cables connector Female with a wire length near 50cm. (2 Pairs)

Step 12: Insert All Front Components

Insert LCD Display, USB Hub, XT60 Female Cable Connector, DC Jack Female Cable Connector, and Switches as shown in the image.

Step 13: Attach Power Control Board

Step 14: Wire Harness 24v Power Wires

Use super glue to stick the wire with the main body.

Step 15: Wire Harness of 12v and 5v Power Wire

Use PVC Pipe For Guiding And Hide Small Wires

Step 16: LM2596 Dc to Dc Step Down for Powering the USB Hub

LM2596 Dc to Dc Step Down for powering the USB Hub.

Step 17: Attach Back Lid Using Screws

Step 18: Attach LED Strip to Bottom of Power Supply

Step 19: Acrylic Sheet 36 X 22 Cm and 2mm Thick

Make holes of 3mm diameter and depth of 20mm on the side of the main body and use the screw to attach the acrylic sheet.

Step 20: Final Look!!!!